Material handling in the automotive industry is an ever changing process that goes through numerous transformations. In few decades assembly lines manned by individual workers have been transformed into lines where modern and ergonomics equipments and solutions have been implemented. Electric tugger trains , pedestrian tow tugs and order picking electric trolleys became very popular and are nowadays being selected by the major role players of the automotive sector.


The benefits of Zallys solutions for this sector


Production processes and Lean Manufacturing

Lean and efficient production are the key elements of production processes based on the Lean method. Unoptimized operations and management negatively affect productivity. Choosing a Zallys solution allows you to tow more trolleys simultaneously, reduce maneuvering space and costs for the company thanks to the reduced consumption and low maintenance required on our electric vehicles.


Manual handling of loads reduced to a minimum

Manual handling of loads is one of the following activities for workers: lifting, holding, setting down, pushing, pulling, carrying or moving a load. When handling loads manually, several risk factors contribute to health hazards and thus also to an increased risk of injury. Investing in a Zallys solution helps avoid risks and increase productivity.


Our range of solutions continues to remain unmatched

What Zallys can offer is not only a wide range of standard solutions, but also customized vehicles. We work with you to develop tailor-made, optimized solutions, taking into account all operational, organizational and project-specific parameters. Flexibility and dynamism are our strength!

Case studies


Renault (Revoz) - Slovenia

The customer's need:

Optimization of the handling of car frames in the painting department

Our solution:

The  powered tug Zallys M12 that, thanks to its compactness, can handle bulky loads even in confined spaces.


Mercedez Benz - Turkey

The customer's need:

Efficient handling of bus chassis in some production departments.

Our solution:

The Zallys M4 electric tug that can move up to 12 tons when the load is on rails.

Need help?

Contact us!

Our staff is always available to support you in choosing the standard or customized solution that best suits your business.

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