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Production lines

Vertical electric tow up to 1,500 kg

Production processes and Lean Manufacturing

Leanness and efficiency are the key words of the production processes based on the Lean method. Non-optimized operations and handling negatively impact productivity. Choosing a Zallys solution makes it possible to tow multiple trolleys simultaneously, reducing maneuvering space and lower costs for the company thanks to reduced consumption and little maintenance required on our electric vehicles.

Interchangeable batteries for continuous work shifts

Some models, such as the Zallys M12 electric mover, are equipped with interchangeable batteries to guarantee autonomy to cover multiple work shifts: light and easy to replace, when the charge level drops just recharge the battery pack and replace it with a charged one to have the machine always operational.

Maneuver loads with precision

Heavy loads need to be moved effectively, safely and precisely. This is exactly what Zallys vehicles were created for, which allow you to carry out fluid maneuvers even when there is little space available.

Safety

Zallys products are designed to guarantee the user maximum safety during movements in production plants.

References

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Case history

Zallys JACK for towing trolleys in production warehouses

Customer's need:

The customer was looking for a compact ride-on vehicle with good towing capacity to implement a "milk run" system to the production processes.

Our solution:

With the Zallys JACK 3-wheel electric tractor the operator can collect the trolleys and material from different production areas and take them together to the warehouse in a single pass, applying the "milk run" system and bringing the company's efficiency up another level.

Zallys K4 to transport multiple trolleys at the same time

Customer's need:

The customer needed a tractor driven by an operator on board who could tow multiple trolleys at a time and take them from one production area to another.

Our solution:

Vehicles with an operator on board are undoubtedly the most suitable choice for speeding up long-distance travel. Zallys K4 is a powerful and compact tractor, capable of towing even three trolleys at a time to maximize the efficiency of the workflow with a LEAN perspective.

Zallys M12 to move pickling trolleys

Customer's need:

The customer was looking for a solution to efficiently move washing machine pickling trolleys in the production area, eliminating manual handling.

Our solution:

The Zallys M12 electric mover is ideal for moving light loads, it can push trolleys up to 1,500 kg. Furthermore, its particular vertical structure makes it much more compact than traditional machines, a crucial feature for production lines.

Zallys M10 industrial electric handler tows a heavy and bulky reel inside a plastic film production company

Handling of plastic film reels

The Zallys M10 industrial electric mover is the most suitable solution for moving very heavy and bulky loads such as large reels of plastic film. Thanks to the fifth wheel steering system, it directs even the most difficult loads with ease.

Zallys M5 industrial electric tug used to tow a trolley with the reel from the production line to warehouse storage.

Towing trolleys from production to warehouse

To speed up and, above all, make safer the handling operations of the heavy trolleys with the reels from the production area to the warehouse, our customer has integrated the use of a Zallys M5 electric tug, eliminating manual handling.

Zallys M18 electric tow tractor with hydraulic lifting system used to move 2-wheel trolleys in a paper converting company

Handle a load of cardboard on 2-wheel carts

The Zallys M18 electric tow tractor, thanks to its hydraulic lifting arm, speeds up and makes the handling of 2-wheel trolleys in this paper converting company faster and safer: versatile and compact, it can lift and tow loads of up to 8,000 kg effortlessly.

Zallys K3 electric man carrier in a small metal parts manufacturing company tows a load to the warehouse

Electric personnel carrier for small metal parts

The Zallys K3 electric three-wheeled people carrier is the compact and powerful solution for speeding up all personnel movements in large production plants and for easily transporting loads from one area to another. Also useful for picking and order picking activities.

FAQ

How much time does the Zallys products warranty last?

The warranty is valid worldwide for 12 months starting from the date of delivery validated by a fiscal document, excluding components subject to wear and tear. For more information, do not hesitate to contact us.

Can Zallys vehicles be used on sloping terrain?

Most models in the Zallys range can handle slopes, for further information consult the technical data sheets of the specific model.

On what type of flooring can Zallys products be used?

Most Zallys electric vehicles have pneumatic wheels suitable for both indoors and outdoors. Some models, such as the DUMPER-JET electric wheelbarrow, are fitted with tires suitable for use on uneven terrain while others, such as the K4 electric tractor or the M15 battery-powered trolley, are designed for predominantly indoor use and therefore are fitted with super-elastic non-marking wheels suitable for industrial flooring.

How can I become a Zallys Dealer?

Contact us by filling the form in all the products, sectors and accessories pages.

They say about us...

A significant organizational improvement

/5

Since integrating the Zallys M18 electric tuggers into our production line, we have seen a significant increase in efficiency. These vehicles were a game changer for our workflow.

Nelson G.

22/04/21

5

Greater safety and convenience

/5

Using Zallys M5 waste haulers at our facility has significantly improved safety and convenience. Advanced security features and intuitive controls allow us to work quickly in a peaceful environment.

Joshua S.

26/03/21

5

A complete lifting solution

/5

With Zallys products we have found a complete solution that fits our production needs perfectly. The versatility of these mini-trailers is unparalleled.

Sabrina D.

25/09/23

5

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It is a synonym of:

No fixed installations

Zallys electric vehicles avoid having to install fixed systems within the factory.

Flexibility

The Zallys electric vehicles make your production line more flexible and dynamic.

Multifunction

Zallys electric vehicles are multifunctional products that you can use in various departments of your company.

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