top of page

Production lines

Vertical electric tow up to 1,500 kg

Production processes and Lean Manufacturing

Leanness and efficiency are the key words of the production processes based on the Lean method. Non-optimized operations and handling negatively impact productivity. Choosing a Zallys solution makes it possible to tow multiple trolleys simultaneously, reducing maneuvering space and lower costs for the company thanks to reduced consumption and little maintenance required on our electric vehicles.

Interchangeable batteries for continuous work shifts

Some models, such as the Zallys M12 electric mover, are equipped with interchangeable batteries to guarantee autonomy to cover multiple work shifts: light and easy to replace, when the charge level drops just recharge the battery pack and replace it with a charged one to have the machine always operational.

Maneuver loads with precision

Heavy loads need to be moved effectively, safely and precisely. This is exactly what Zallys vehicles were created for, which allow you to carry out fluid maneuvers even when there is little space available.

Safety

Zallys products are designed to guarantee the user maximum safety during movements in production plants.

References

Interested?

Find out at what  price  you can get it and request a  demo !

Write to us now and we will reply as quickly as possible!

Request a quote to find out your dedicated discount.

What do you need?

PRIVACY

I declare that I am at least sixteen years old, and if I am under sixteen, that I have been authorized by the holder of parental responsibility, therefore I consent to the processing of my personal data as indicated in the Privacy Policy.

COMMUNICATIONS

I agree to the treatment of my personal data. For the forwarding of the newsletter, communications via telephone (sms, WhatsApp, voice call)

Case history

Zallys JACK for towing trolleys in production warehouses

Customer's need:

The customer was looking for a compact ride-on vehicle with good towing capacity to implement a "milk run" system to the production processes.

Our solution:

With the Zallys JACK 3-wheel electric tractor the operator can collect the trolleys and material from different production areas and take them together to the warehouse in a single pass, applying the "milk run" system and bringing the company's efficiency up another level.

Zallys K4 to transport multiple trolleys at the same time

Customer's need:

The customer needed a tractor driven by an operator on board who could tow multiple trolleys at a time and take them from one production area to another.

Our solution:

Vehicles with an operator on board are undoubtedly the most suitable choice for speeding up long-distance travel. Zallys K4 is a powerful and compact tractor, capable of towing even three trolleys at a time to maximize the efficiency of the workflow with a LEAN perspective.

Zallys M12 to move pickling trolleys

Customer's need:

The customer was looking for a solution to efficiently move washing machine pickling trolleys in the production area, eliminating manual handling.

Our solution:

The Zallys M12 electric mover is ideal for moving light loads, it can push trolleys up to 1,500 kg. Furthermore, its particular vertical structure makes it much more compact than traditional machines, a crucial feature for production lines.

FAQ

Is it possible to request a demonstration of the products at our company?

Of course, just fill out the form found on all product and sector pages and send the request: our staff will respond as quickly as possible.

Can Zallys vehicles be used on sloping terrain?

Most models in the Zallys range can handle slopes, for further information consult the technical data sheets of the specific model.

Can Zallys electric vehicles be used on the road?

No. Zallys vehicles are designed for industrial use in limited areas and cannot circulate on roads, pavements, cycle paths or in public places in general. For particular cases, such as machines used for park maintenance, cleaning pavements or collecting municipal waste, authorization is required from the competent bodies.

How much time does the Zallys products warranty last?

The warranty is valid worldwide for 12 months starting from the date of delivery validated by a fiscal document, excluding components subject to wear and tear. For more information, do not hesitate to contact us.

How can I become a Zallys Dealer?

Contact us by filling the form in all the products, sectors and accessories pages.

On what type of flooring can Zallys products be used?

Most Zallys electric vehicles have pneumatic wheels suitable for both indoors and outdoors. Some models, such as the DUMPER-JET electric wheelbarrow, are fitted with tires suitable for use on uneven terrain while others, such as the K4 electric tractor or the M15 battery-powered trolley, are designed for predominantly indoor use and therefore are fitted with super-elastic non-marking wheels suitable for industrial flooring.

How long can I find spare parts for a machine I purchased?

Zallys guarantees the availability of spare parts for life. Thanks to the sophisticated table system, each machine has its specific spare parts in the archive, which can always be consulted in the Reserved Area. In this way, it will be possible to order spare parts even for very old or even discontinued machines.

What kind of applications can I cover with Zallys electric vehicles?

Thanks to the vast range of products, Zallys can offer towing, transporting or personnel movement solutions for various applications in many sectors, such as towing trolleys or transporting components and maintenance equipment in manufacturing industries, managing logistics and storage processes in warehouses, tow garbage bins and roll-boxes in hospitals and airports, facilitate the movement of staff for inspection and monitoring operations and much more.

Visit the Sectors section to find applications that might be right for you!

Can I use Zallys models without having a license?

Yes, Zallys electric vehicles do not require any license to be used and are all CE certified.

Where are Zallys electric vehicles designed and produced?

The registered and operational headquarters of Zallys, where all our electric machines are designed and developed, is located in Italy, and more precisely in Sarcedo in the province of Vicenza. Zallys is a proud representative of Made in Italy quality and design.

What are the main advantages of Zallys electric vehicles?

Zallys electric vehicles offer a combination of robustness, versatility, safety and ergonomics. They are designed to improve the efficiency of heavy load handling operations in various industrial sectors, and can be integrated with existing fixed systems to carry out operations in areas that they cannot reach. Furthermore, the use of Zallys vehicles prevents the risk of accidents and work related diseases linked to the manual handling of loads.

What are the safety features of Zallys tow tractors?

From the early stages of designing our products, safety is the first factor we take into consideration. All Zallys electric vehicles are equipped with a presence sensor, maintained action controls, electric brake always active in the absence of voltage, emergency stop handle and acoustic warning. Furthermore:

  • tiller-driven vehicles are equipped with an anti-crush button on the head;
  • electric wheelbarrows have hand guards on both handlebars.

In addition to these devices already integrated in the basic version of the machines, it is possible to add, depending on the model, flashing lights or warning lights, wheel protections or intermittent buzzers.

They say about us...

A significant organizational improvement

/5

Since integrating the Zallys M18 electric tuggers into our production line, we have seen a significant increase in efficiency. These vehicles were a game changer for our workflow.

Nelson G.

22/4/21

5

Greater safety and convenience

/5

Using Zallys M5 waste haulers at our facility has significantly improved safety and convenience. Advanced security features and intuitive controls allow us to work quickly in a peaceful environment.

Joshua S.

26/3/21

5

A complete lifting solution

/5

With Zallys products we have found a complete solution that fits our production needs perfectly. The versatility of these mini-trailers is unparalleled.

Sabrina D.

25/9/23

5

MACRO M12.jpg

It is a synonym of:

No fixed installations

Zallys electric vehicles avoid having to install fixed systems within the factory.

Flexibility

The Zallys electric vehicles make your production line more flexible and dynamic.

Multifunction

Zallys electric vehicles are multifunctional products that you can use in various departments of your company.

bottom of page